So You Need To Make Some Custom Morale Patches?

At this point we don’t consider ourselves devoted to custom function and since individuals still ask, we feel after it is advisable to be clear about our situation. Though going on a partial rant, the hope is the information will still be useful to anybody looking into custom morale patches anywhere. In the past I have gotten a few not so nice emails if I was unable to take on a project or was a little slow to respond and possibly this is confusion on the idea that for the most part we do not want your business when it comes to custom morale patches. I know it seems super dickish, nevertheless it needs to be solved our business design works much better on us operating on our own patterns. The amount of work for me to design and prepare a patch for our personal use has a lot profit potential than any custom job. That stated we still try and connect people who are our close friends or nicely ask knowing the situation. We make it work mainly on the idea that due to our creation bulk and delivery batches we can get the cost down so we can make a small gain while the customer ends up paying similar to if they visited some other custom place.

On that subject, we do not produce in house and presently the main factories we use are in straight up China. This is not due to absence of trying to find producers in the United States, but as from our attempts we discovered generally the quality to be less and price greater. With the idea being to prioritize quality it is also our thinking that fortunately if a patch is unsuccessful there is certainly very slim opportunities of it causing any damage. If searching for a solid UNITED STATES based PVC producer we recommend: http://www.flexsystems.com/ they definitely won’t be less costly than overseas, but can perform fast timelines and have excellent customer support.

Minimum amount for Custom Morale Patches

As a starting point minimum amount for custom morale patches work at the areas we use is usually around ONE HUNDRED quantities. An individual can get less from embroidery sites, but even at FIFTY amounts the cost is pretty close to where you might as well have gotten ONE HUNDRED. This is due to the setup time like transforming art into embroidery / weaved files, preparing the machines with the right thread colors, and then for PVC this is applicable even more so since mold based. I’m always amazed where many people come to us wanting some custom patches behaving like there is a machine that launches out sweet patches like a paper printer. Charges is mainly based on size vs. amount but if using plenty of color and information that can be a point as well. Generally around THREE HUNDRED quantities offers a good cost point after which it gets less costly the more you get; price fractures usually being amounts of 100, 200, 300, 500, and 1000. For 2000+ most places often do custom quotations instead of going off a standard price sheet. For color versions most locations will have a ONE HUNDRED amount minimum since even though it is the same pattern, doing color modifications still uses up some arrangement / processing time. For those interested in just some easy written text based patches, I tend to suggest getting some custom name tapes with hook stitched on the backside as a very cost effective choice.

One of the functions that define a current morale patch is to get hook fastener stitched on the back. This is so they can keep to the loop/pile zones on uniforms and tactical gear. Commonly known as broadly as Velcro, this is a particular brand name so just be aware that if you just throw the velcro term out there a factory will use whatever and you will really need to be sure and ask for Velcro brand particularly if that is what you need. When I first searched into PVC patches it appeared factories just wished to glue it on and it was a bit of a method for me to force them to make sure and sew it on. Due to our players being in a lot of hot crappy areas I don’t trust glue for long-term durability, but there is a period and location where glue can be used for a pattern if more important to not have a stitching trench, or common space savings on small patches.

For your main starting point to become a good customer it is advised to have:

  • your artwork ready in a vector file format,
  • declare the preferred size if not already shown in the artwork,
  • say if you want hook support or not / other, and generally know the amount ballparks you are interested in.

I don’t assume everyone to be a digital artwork nerd, so as a heads up vector artwork is artwork made up of mathematical lines while pixel / raster artwork is what most individuals are common with. On a typical image or some random JPG off the web, they are made-up of pixels where the most accurate part of the visual information is one pixel. Thus if you zoom in good enough you I’ll start to see the pixels, easily observed on diagonal figures where you get the stair-step result. Vector artwork however is made-up of math curves as though you are getting’ old like me and used those shitty graphing calculators in college in the past. Since based on mathematical lines the information can be scaled bigger or even smaller to near infinity and still look great. For a good vector file format I recommend PDF these days since it can be viewed on common internet browsers as well as phones, however some other classic vector assisting formats tend to be AI, EPS, and SVG. Be advised however there are still plenty of bad graphic builders available and it can lead to a lot of misunderstandings since these formats can also have pixel info inside. So I will ask for the vector artwork and then some clown just creates a PDF with a JPG pasted inside instead of real vector artwork. Then we have the difficult time where I have to inform the customer that their designer ought to be fired. The main communicating point is that the vector files is the essential part, and just because the file is a particular extension does not guarantee that it is vector.

Hints to making a better Custom Morale Patches

For special conditions I suppose it is really worth noting that for embroidery and weaved patterns they can make do with pixel art work if at a high enough resolution. I nevertheless like to go directly to vector when possible because it will give the actual cleanest possible artwork effect, be much easier to change and or make color versions, and be set to be used on all main mediums. One other trick crappy creative designers like to do is a lazy auto change from pixel to vector. When just blindly carried out, a vector transformation will lead to a lot of abstraction and often need a good quantity of manual cleaning to look right. The transformation tools definitely have their location in the vector tool kit, but the best situation of course is to just create the art work from the beginning in vector to start with. Since PVC is mold centered vector art is needed, well officially you could start with pixel art as well as incredible force a ghetto auto-conversion but it will really display the wobbly abstractions and look pretty inexperienced.

 A simple day for us is if the customer understands exactly what they need and has their own artwork ready in a vector file format. When starting from the beginning there tends to be  misunderstanding the fact that patch design is quite simple and should be for free of charge when it can be as superior if not more than logo design. Thus if beginning from nothing be set for 2 separate operations where first money and effort needs to be invested just to make a nice pattern, then you may worry about the custom morale patches aspect. If this stage is taken with us, we will be sure and obtain the final vector your path so you can use the artwork on other tasks however you wish. This is the way it ought to be, but I have heard lots of dumb stories of some other patch places not providing design access despite the customer paid for their creation as an attempt to push the customer back for other tasks with the design.

Understanding Custom Morale Patches fittings

Back into rant mode, another concern we have is we use comfortable greys.   <A REAL URBAN GREY>   I created a whole damn content on this, but the common idea is most people think of relatively cool greys being their default grey idea. As a result sadly when we carry out warm greys to fit with surroundings better, usually individuals say the greys look brownish, even when they are truly natural with zero saturation. To understand this, it isn’t a big deal to just say Pantone colors or other references mainly needed, the issue comes when customers ask us to put our “Monkey Magic” on the pattern then get pissed off when I carry out their patch just how I would address it if it was my own. The art direction needs to go one way or the other. It boggles my thoughts where I can do a patch with what I feel is a good performance and people are prepared to throw them all in the garbage because of the grey being warmer than they had in their head. For those super new to the color matching idea it usually helps to start off observing that any electronic mockups are going to be distinct from final in hand item as emitted light from your monitor is usually going to be different than reflected light of an object in your hand.

Another issue we run into is failure of chain of control. One example would be a group leader is working hard to filter down a pattern with us and their team then after all the hard work to get it nailed down, we now know captain chief bootknocker whoever says they don’t like it or even there is no spending budget for it. Please do not waste everyone’s effort and be sure you are authorized or prepared to pay for a project on your own. For a variant on that matter, we will be working with a big company and also everything is really going great with say the marketing director, after that as soon as all is good to go they show their head boss and they also have their own crazy mix idea oftentimes resulting in having to start over from the beginning. I know no one aspires for these circumstances to happen, but additional effort needs to be made to ensure that they don’t happen. Lastly another aching point is do not say AS SOON AS POSSIBLE unless you mean it. Offhand we have found just Hollywood says this and actually means it, anyone else is not willing to pay for ASAP which includes my hasty fees, factory hasty fees, and enhanced delivery.

Understanding Custom Morale Patches

For understanding on patch mediums we are experienced with, embroidery is referred to as the most classic appearance. In the past some bad bastard had to hand stitch a patch and although fancy machines are applied nowadays, there still are some fine detail restrictions due to line being the main material. When thin lines are required, the finest embroidery you can do is known as single line sewing which looks really dotted line like. Usually backgrounds use twill which is a more matte material while the threads are usually rayon based and also there are fairly sparkly. When covering a patch fully along with thread embroidery it is known as a 100% coverage pattern. How the embroidery “direction” is laid out might be used to make some little 3D results and give shapes to patterns even if all the colors are the same. The major border kinds are merrowed and die-cut. Merrowed being a unique stitch that wraps round the edge, simple shapes are needed since a human being has to place these in a merrowed sew machine instead of being completely computer handled. Die cut design allows more complex designs however the sides of such patches usually show twill fabric color and sides are just stuck so have a higher risk of the border unraveling. Other beneficial notes on merrowed borders would be they tend to give a fine classic look however at a much higher risk at snagging on hook button. A plus to embroidery is usually the stitching of the hook and it can be carried out on the border line to look very little. Compared to other patch kinds embroidery can be relatively delicate where abrasion will lead to fuzziness or start to pull art stitches out. Quick exposure to fire can help fuzzies a lot, however the trick can only work a lot magic. Embroidery thread as well as twill colors provided are quite limited and nowhere near as big as a full range Pantone colors. Every factory is likely to use one brand of threads and twills which could determine the color choices.

Weaved used materials very much like embroidery, but the artwork is made by weaving material instead of making embroidery loop style stitching. The outcome is quite flat depth wise, but provides total nice detail ranges and color choices. This is the reason we do most of our pinup patterns as weaved since they can easily get the thin outlines and have greater color counts. Normally more effort is needed to setup a difficult woven pattern so sometimes higher minimum amounts are needed. Colors can also take a few times to switch in, but it seems to be more colors are provided where they normally go by Pantones as reference tips. Like embroidery, weaved patches may also have merrowed edges so long as the enclosure shape is simple.

Using PVC for better Custom Morale Patches result

PVC is another kind that is earning a lot of popularity nowadays. As a historical note, we were among the first places to make PVC morale patches famous, just saying’. One of the reasons I prefer PVC and is popular with many others the fact is that it enables artwork to be very accurate along with exciting depth effect opportunities all while being very durable. Since mold based there can be additional setup expenses linked which usually makes small batches charge too high. A notable restriction on PVC is that spaces are needed for color adjustments within a pattern so the artwork needs to be completed with this in mind. This is the reason why we have not done many pinup designs as PVC since say on a highlight zone; the gap-zone will end up resembling a thin black outline greatly changing the general look, and not for the better. And at times suitable work around is to include color on-top of another color rather than at the same depth level, this way the difference is not required. Quality control wise normally the main PVC concern is keeping an eye out for any kind of color bleeding. For a small consideration if stitching hook on the backside a stitching trench is going to be needed in the design. It normally isn’t a super big deal; it just winds up looking clearer than say on an embroidery patch. General PVC provides great sturdiness where it takes a lot more damage to cause scars and they can never obtain fuzzy borders or sides. Every manufacturer is a little different, but commonly color choices are good and are partially steady being based on Pantone colors. When a more specific match is required we have sent physical color samples to the manufacturer to help them color match items like military gear colors.

As a final account it is best to try and style specially for a patch when possible. I luck out where my heavy vector art type translates well to patches, but occasionally we get customer art that is vector, which is a great kick off point, however the artwork is just from one of their t-shirts so it will have results like upsetting that just don’t convert well to patches. The fencing and patch size vs. design size can be a factor. It is usual problems where we are offered say a square logo / design and then they want a rectangular shape sized patch. The effect tends to look odd with a logo floating within a bunch of empty background space.